Steam Boilers Remain Central to Industrial Energy Systems
For more than 200 years, steam boilers have powered industrial manufacturing, providing constant heat to important global production sectors. They provide reliable thermal energy without interruption, which makes it possible to make paper, chemicals, drugs, and food. Because industries need steam to be available all the time, boiler infrastructure is still a big part of how factories are set up and run.
To make steam, traditional boilers burn fossil fuels, which sends a lot of carbon into the air through global manufacturing supply chains. This reliance results in steam generation constituting over 5% of global energy-related emissions each year. Decarbonizing steam production is one of the most important ways to cut down on greenhouse gas emissions from industry around the world.
Source: MIT News/Website
AtmosZero Launches Modular Electrification for Making Steam
AtmosZero was started to make industrial steam generation electric without making manufacturers redesign their facilities or stop working. The company made a modular electric heat pump that can directly replace combustion boilers in current industrial systems. This drop-in design lets manufacturers make heat without carbon emissions while keeping production processes and reliability the same.
Instead of relying on complicated custom retrofits, AtmosZero uses standard systems that make engineering easier and installation faster. Manufacturers can use the technology without having to make big changes to their infrastructure or shut down their facilities for a long time. This method makes it easier for businesses to switch to electric power, which has historically been a barrier to industrial electrification efforts in many manufacturing sectors.
High-Temperature Heat Pumps Match Industrial Steam Requirements
AtmosZero’s system makes industrial steam at temperatures up to 150 degrees Celsius, which is the same as what a regular boiler needs to work. This feature makes sure that it works with manufacturing processes that need steam conditions to be exact, constant, and stable. To keep customers happy and business running smoothly during energy transitions, it’s important to deliver the same level of performance.
The system uses advanced compressor technology that is optimized for efficiency in certain industrial operating ranges. It uses about half as much electricity as electric resistive boilers to make the same amount of steam. This efficiency advantage makes electrified steam much more practical for industrial settings where cost is important.
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Lower Operating Costs Strengthen Economic Adoption Case
In the past, electric boilers weren’t very popular because they cost more to run than fossil-fueled ones. AtmosZero solves this problem by making multi-stage compression more efficient, which lowers the need for electricity. Lowering energy use means lower operating costs for the whole life of the system.
The system helps both financial and environmental goals by linking cost savings with lower emissions. This balance helps manufacturers make investments without losing their edge in the market or their profit margins. Cost-effective electrification is important for speeding up adoption in a wide range of industries around the world.
System Design Enables Fast Installation and Flexibility
AtmosZero’s modular units are designed to be easy to install quickly, without the need for major construction or long periods of downtime. Once systems are delivered to a facility, they can be set up in an afternoon and put to use in just a few days. This cuts down on production delays and the extra costs that come with retrofitting industrial equipment.
The system doesn’t need factory waste heat, which makes installation and daily operations easier. Manufacturers can add the boiler to their production line without changing any of their processes. Because it’s so simple, electrification is possible for places with few engineering resources.
Using Electrified Steam in More Manufacturing Plants
AtmosZero’s first goal is to help facilities with peak thermal demand of less than 10 megawatts, which includes most manufacturing sites in the US. The business is checking to see if the products will last all year while also building up order backlogs and getting ready to increase production. Early deployments focus on reliability before aggressively increasing manufacturing capacity.
After the first rollouts, AtmosZero plans to send out hundreds of standard units every year to industrial markets. Instead of doing one-off engineering projects for each facility, mass production makes it possible to deploy quickly. This scalability helps to reduce emissions more quickly in different parts of the steam-dependent industrial sector.
Electrifying Steam Enables Large-Scale Industrial Decarbonization
Steam is still necessary for industrial processes that have been around for the past 160 years, and it can’t be realistically gotten rid of. Because there is still a need for steam, changing how it is made is the best way to reduce carbon emissions. Low-emissions steam delivery is a practical way for industry to make progress on climate change.
Instead of getting rid of steam from manufacturing completely, AtmosZero wants to replace the burning of fossil fuels. This plan fits with current industrial designs and allows for large-scale reductions in emissions. The next big change in industrial energy systems could be electrifying steam generation.
